The E-Zone FAQ

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Introduction

Glossary

1) Beginner issues

A101 Why fly electric?
A102 How do I get started?
A103 What kind of planes can I fly with electric power?
A104 How do I sign up for the AMA/MAAC?
A105 What Kind of equipment do I need?
A106 What special tools would I need?
A107 Can you suggest a few beginner setups?
A108 Are soldered or crimp joints better?
A109 What goes on which stick?

2) Safety 

A201 What safety procedures should I follow when flying?
A202 What is an arming switch?
A203 When should I use an arming switch?
A204 How much power will I lose? How much weight will I gain? 
A205 What is a fuse? Why use one? 
A206 What type of fuse should I use?
A207 How do I choose the fuse rating?
A208 How and where do I install the fuse?
A209 Are there any safety precautions for the motor battery?
A210 How do I fuse a brushless motor?

3) Batteries

A300 Battery Basics
A301 What's Volt, Amps, "C" rating, etc....?
A302 What are milli-amp hours?
A303 How fast can I charge my batteries?
A304 What is Nicad memory?
A305 What is Cell reversal?
A306 Should I cycle my packs?
A307 Can I deep discharge an individual cell safely?
A308 What is the discharge of a Nicad like?
A309 Black Wire Syndrome
A310 Low Tech Cell Matching
A311 What are the effects of series and parallel?
A312 What are NiMH batteries like?
A313 Can I use Lithium batteries for electric flight?
A314 What do the battery codes like SCR, AE mean?
A315 Is it safe to solder directly to batteries?

  4) Electric motors

A401 What does "breaking-in" a motor actually do?
A402 How do I break-in a motor?
A403 What does gearing do?
A404 How do I compare an electric motor to an IC engine?
A405 What are motor constants?
A406 What's the difference between Delta and Wye Brushless Motors?
A407 What is "timing"?
A408 How much should I advance a speed 400?
A409 How do I use the "speed 400 timing tool?"
A410 How much heat can our motors dissipate?
A411 How can I keep my motors clean?
A412 What is a sensorless motor/controller?
A413 How does a sensorless motor work?
A414 What do the motor names (Speed 400,600, 05, 25) mean?
A415 How do I do a "Water break-in" ?
A416 How do I measure motor constants ?
A417 Will this cheap Mabuchi 540/380 etc. be good for E-Flight ?
A418 How many capacitors do I need on my motor and what values ?
A419 Should I wire two motors in series or parallel?
A420 Where can I find some information on common brushed motor constants?

  5) Speed controllers (ESC's)

A501 How does a speed control work?
A502 What is the advantage of a High Rate Control?
A503 What is the best switching rate for a hi rate ESC?
A504 How does a motor brake work?
A505 What is a BEC and how does it relate to the speed control?
A506 What are the disadvantages of a BEC?
A507 What is a Cutoff?
A508 How long can I fly once the cutoff takes place?
A509 What is opto-isolation and what does it do?
A510 How do I disable the BEC on my speed control?
A511 Where does my BEC speed control plug in ?
A512 Can I control 2 brushless motors with one controller ?

 6) Propellers

A601 Why doesn't my Graupner folding prop extend all the way out?

7) Chargers

A701 How does charging current relate to capacity?
A702 How can I make certain my packs are fully charged?
A703 How does a peak (or delta peak) charger work?
A704 Will my charger work with Ni-MH batteries?
A705 Will a NiCad peak charger work with Lithium batteries?

  8) Model info

A801 What are the differences between Indoor, Slow and Park flyers?
A802 What are EDF models?
A803 What exactly are EPS/EPP/Depron and other construction foams ?
A804 What is the watts/pound rule?
A805 What does the Watt-hours/pound rule tell me?
A806 How do I match an electric power system to a given airframe?
A807 How do I convert a gas powered plane to electric?
A808 Are there any proven electric setups listed anywhere?

 9) Electrical formulas

A901 How do I calculate duration?
A902 How do I calculate Watts?
A903 How do I convert units of measure?
A904 What is Orme's Law?

Reference  resources
Mailing lists 
FTP sites 
Web pages 
Newsgroups 
Non-electronic Resources 
Magazines 
Books

Contributor Credits

 

 Battery Basics

 

By Ed Anderson ("aeajr" on the forums) 

April 2, 2005

All RC planes use battery packs to operate their electronics. Planes that don't have electric motors must still have batteries called receiver packs. Receiver Packs power the receiver (RX) and the receiver then distributes the power to the servos and other electronics in the plane. However, for electric planes, we also use the batteries to power the motor. They are the chemical fuel tanks that store the energy we use to fly. Each has advantages and disadvantages.


Battery Types

At the time of this writing, April 2005, there are three commonly used rechargeable types of cells. They vary by the chemical mix that is used to hold and deliver the electricity to the motor of the plane. 

Nickel Cadmium, NICAD, have been in around the longest. 

Nickel Metal Hydride, came in to use later and are very popular today. 

Lithium cells are typically lithium polymer, Li-Poly or LiPo, and the less commonly used Lithium Ion. These are the newest breed of chemical cells.

NICAD packs have the lowest power to weight ratio. That is to say that, for a given capacity they will weigh the most of the three types. However they have the ability to be charged faster than the other two and will give up their power fastest. While still in common use, the are dropping in popularity as the other two types are improving and gaining on NiCad's advantage of quick charge and quick discharge. Each NICAD cell is rated at 1.2 volts.

Nickel Metal Hydride, NIMH, packs hold about 40-70% more capacity per ounce than NiCad's. So, for example, a 900 mAH NICAD pack might weigh 6 ounces while an equivalent capacity NIMH pack might be 3.5-4 ounces. However NIMH packs can't quite match NiCad's for how fast they can deliver their electricity or how fast we can charge them, but they are catching up. There used to be a big gap, but the gap is closing fast. NIMH are far more popular today then they were just a few years ago, and probably have passed NiCad's in usage. Each NIMH cell is rated at 1.2 volts, the same as NICAD cells.

Lithium packs are the lightest for their capacity. They typically hold 4 or more times as much electricity per ounce as compared to NICAD packs. So that same 900 mAH NICAD pack at 6 ounces would compare to a 900 mAH Li-Poly pack at 1.5 ounces. However these packs have been slower to charge and slower to deliver their power, but over time they are improving. They are growing in popularity as the discharge rates improve and the prices come down. Each Lithium cell is rated at 3.7 volts. Lithium Ion cells are more commonly used in smaller aircraft as they do not give up their power as fast and typically are not a good choice for driving large electric motors.

Pack Configuration

Unless stated otherwise, we join the cells into packs by joining them in series. In series we add the voltage of each cell so that a 6 cell NICAD or NIMH pack will be rated at 6 X 1.2 volts or 7.2 volts. With lithium packs, which are rated at 3.7 volts per cell, it would take two cells to create a comparable 7.4 volt pack. Before Lithium batteries came along,  you would hear people talk about 4 cell, 6 cell or other pack cell count and you knew they where usually talking about, either NICAD or NIMH cells. However, with the rise of Lithium cells, you should ask to be certain that they are not talking about lithium cells. 

Clearly if your instructions say that your motor can use a 7 cell pack, it would be important to know if that is 7 NIMH or NICAD cells or 7 Lithium cells as the voltages would be very different. A 7 cell NIMH or NICAD pack would be 8.4 volts. A 7 cell Lithium pack would be 24.9 volts.

While it is unusual to combine NICAD or NIMH packs in parallel to increase capacity, it is quite common with Lithium packs. This has spawned the xS xP designation, were the first x is how many cells are connected in series and the second is how many groups of these cells are connected in parallel. So a 3S2P pack would have two groups of 3 cells. This allows us to deliver higher amperages at the same voltage, or to provide more capacity for longer flights at the same voltage. The xSxP designation is most commonly used with Lithium packs.

Battery Chargers

When charging your battery packs you MUST use the right kind of charger or you will damage the cells. Using the wrong charger, especially with lithium cells, can actually lead to a fire or an explosion. So be sure that you have the right charger for the kind of cells you are charging. Some chargers are made for one kind of cell, some can charge two kinds of cells and some can charge all three. Make CERTAIN you know before you charge or you could put your model, your care, your home or your personal safety at risk.

For more on volts, amps, C ratings, read the FAQ that covers that topic.

I hope this has been helpful. Below are some additional resources for further reading.

Excellent overview and safety information on Lithium Batteries
http://www.rchobbies.org/lithium_battery_breakthrough.htm


More on Batteries
http://www.modelaircraft.org/mag/FTGU/Part8/index.html


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